Every facility manager tasks can increase quickly and ensuring that the V-belts on the system’s electric motors can easily find itself at the bottom of that to do list. However, that can be a great mistake! If the belts are not properly fitted and maintained, they will wear faster, force the electric motor to work harder, waste energy, and pull down productivity.
However, having all the V-belts running in top conditions will pay big dividends. This will be spread in the form of reduced power bills, longer lifespan (both belt and electric motor) and higher productivity. Here are the secrets of V-belt maintenance that you must get right to enjoy the outlined benefits.
Start by getting the right type of belts
There are very many types of power transmission belts in the market. The main question is which is the right belt for every unit in my industry? A smart manager or production officer needs to understand how the V-belts and sheaves that they drive impact the electric motor maintenance. Therefore, you need to ask the right questions starting from installation to application. For example, if you pick a great power transmission belt such as 5vx750, make sure to establish how it works in the enhancing the production dynamics. If you get it right at the beginning, rest assured of high productivity.
Belt alignment and tensioning
The primary goal of picking an appropriate belt and maintaining it in top condition is ensuring that all the power generated by the motor helps to run the facility. If the belt is very loose or very tight, the efficiency will go down. Other things that can compromise the efficiency of a power transmission belt is wear, tear and premature motor failure. If the tension of the V-belt exceeds by about 10%, the electric motor bearings’ lifespan will go down by 10%. In order to address the problem of tensioning, you need to have the right tools including the following.
- The right tension meter to gauge the V-belt tension and deflection.
- The correct infrared tools to help identify over-tension.
- A vibration analyzer that will easily identify damaged and loose belts.
- Strobe lights (commonly referred as tachometers) that help to assess tension on newly installed V-belts.
When you establish that the V-belts have been damaged and are lowering the efficiency of the system, do not hesitate to replace them. Consider picking the top pieces in the market such as 5vx750 that guarantee your facility of optimal performance.